HCS9200B – Dual Zone Hot Bonder

Hot Bonder Dual Zone
Hot Bonder Dual ZoneHot Bonder Dual ZoneHot Bonder Dual ZoneHot Bonder Dual ZoneHot Bonder Dual ZoneHot Bonder Dual Zone

The HCS9200B Hot Bonder is a computer monitored and controlled electrical heating composite repair system. The HCS9200B consists of two zones with separate sensor inputs to control the heat application, vacuum, and time necessary to cure critically sensitive composite resins and adhesives.

This compact and portable unit has handles on three sides for convenient handling and is extremely user friendly to provide a composite repair technician with complete control of the hot bond cure process.



  • Operate by easy to follow menus on Hi-Resolution, Hi-Contrast, Sunlight readable LCD Screen
  • Easy change of any cure parameter while program is running
  • In progress graphic and numeric displays are easy to interpret
  • Store 30 programs, enter or revise from key pad
  • Temperature control by TC 1 or 2, hottest/coolest (automatically locates) or average of all thermocouples, mode selected by operator
  • 10 thermocouple inputs per zone per aerospace manufacturers recommendations
  • Temperature adjustments made in increments of 1°F or C.
  • Exceptional integration of alarm and control systems:
  • Scans all thermocouples for alarm and Control
  • High/low temperature deviation alarms for both ramp and dwell
  • Select low vacuum alarm level
  • Alarm system advises specific problem
  • Any alarm causes hold condition, not shut down
  • Alarm hold is automatically released when problem is corrected
  • Easy to silence audible alarm
  • Adjustable loudness
  • Precise PID control, plus Auto-Tune for unusual situations
  • Automatic management of thermocouple break or malfunction
  • Intelligent, automatic restart function after power loss
  • Dot matrix printer offers the following:
  • Standard paper tape and ribbon
  • Time, date, and full program/cure description
  • Record of Tag Number, P/N, Employee ID
  • Graph of actual cure showing time and temperature
  • Setpoint, actual temperatures and vacuum are printed at selected intervals
  • Print – Temperature Summary or all Thermocouples
  • Record of alarm conditions and alarm clear
  • Prints any program changes or adjustments made during cure
  • Quiet internal vacuum system runs off of plant air
  • Vacuum system capable of up to 28 in Hg
  • Monitor vacuum by separate line from repair
  • External filter/trap cleans plant air
  • Adjustable vacuum level, readable before starting cure
  • Shock mounted components
  • Operates on 90-264VAC (45-65Hz)
  • 30 amps per zone allows bigger blankets and more heat
  • Both zones on HCS9200B can be independently powered/operated
  • HCS9200B “Slave” function runs two zones or blankets as one
  • Temperature display in Celsius or Fahrenheit, user selectable
  • Vacuum display in Millibars, in/Hg, or Kpa, user selectable
  • Easy to upgrade hardware, software, and other features
  • Multiple blanket per zone capability
  • All aluminum, scratch resistant, anodized faceplate
  • Ergonomic design, convenient hookup of all accessories
  • Removable lid, lightweight, portable and rugged
  • Circuit breakers are on front panel, no fuses to replace
  • Handles on three sides for convenient handling
  • Built in Electric Vacuum Pump – Max. flow is 0.75cubic ft/min (354 cm3/sec) and Max. level is 28+ in Hg (0.967kgs/cm2)
  • Software Security Lock with password access
  • Foreign language menu systems
  • Software modifications for special applications
  • Customized silicone rubber heat blankets
  • Accessory Kits and tool packages
  • Type “K” Thermocouples
  • Special Hot Bonder/cure process training
  • Weight – Only 28lbs (12.7kg)
  • Dimensions – 21.75in x 14.25in x 6.5in(55.25cm x 36.2cm x 16.5cm)
  • Hi-Resolution, Sunlight readable LCD Screen (5.25in x 6.75in) (13.33cm x 17.14cm)
  • Improved Text Entry System with Alphanumeric Keypad
  • USB Interface for Data Export to USB Storage Device
  • Rapid Start-up (in as little as 5 seconds)
  • Up to 48 hours of Cure Information (12 Cure Records) Stored for Data Export
  • Up to Eight (8) Ramps and Dwells per Program
  • Automatic Graph Scaling for High Temperature Cures above 500°F (260°C)
  • Dynamic Alarm / Control Integration
  • Select by Hottest, Coldest, Average of All or No. 1 / No. 2 Thermocouple (10 Thermocouple Inputs)
  • Selectable Metric or English Units
  • 90-264VAC (45-65Hz)
  • 30A Power Output per Zone
  • Power Failure Auto Recovery
  • Up to 30 Customizable User Named Cure Profiles
  • Control / Monitor Toggle for Individual Thermocouples
  • Enhanced Menu Interface for Easier Navigation